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Plant Facilities

 

The major equipments of this Wire Rod & Bar Mill plant are :

The major equipments of this Wire Rod & Bar Mill plant are :

EquipmentSupplier / MakeSpecial features w.r. to end product quality
Billet Reheating Furnace Gas fired Walking Beam Type Capacity 110 tph Danieli Centro Combustion,
Genoa, Italy
1. High accuracy, uniformity and wide range of discharging
temperature,
2. Minimum scale loss and decarburization due to specific design
of furnace profile and combustion control,
3. Complete Identification & Traceability of billets and monitoring
of heating profile
EquipmentSupplier / MakeSpecial features w.r. to end product quality
Billet Reheating Furnace Gas fired Walking Beam Type Capacity 110 tph Danieli Centro Combustion,
Genoa, Italy
1. High accuracy, uniformity and wide range of discharging
temperature,
2. Minimum scale loss and decarburization due to specific design
of furnace profile and combustion control,
3. Complete Identification & Traceability of billets and monitoring
of heating profile
High Pressure High Speed
Descaler
Danieli Morgardshammer,
Italy
The high speed, high pressure de scaling process will avoid any
spot cooling of the corner, remove scales from all four billet
surfaces thus improving the surface quality of the finished
products. This would also minimize temperature drops between
head and tail of the bar
No-twist 18-Pass Continuous
Rolling Mill with housingless
stands of Horizontal/Vertical
configuration
Danieli Morgardshammer,
Italy
The rolling units of this ultra modern continuous mill have double
support - housing less "cartridge" type stands, featuring sound
rigidity.
An unique facility for Quick Changing of roll stands for the last six
stands and Quick Groove changing by stand shifting is available to
minimize set up time. A Robotized equipment is also available in
workshop for stand set-up facilitation.
Level-2 automation Danieli Morgardshammer,
Italy
Advanced automatic process control system with Level-2
automation system
Kocks Reducing and Sizing
Block four stand three rolls
technology
KOCKS, Germany For the first time in India, this state-of-the-art technology will
deliver finished products with exceptionally close tolerance. Finish
rolling of the entire range of Bars and Bars in Coil Line is
performed by Kocks Block which gives ¼ DIN Tolerance
Online Dimension Measuring
system
Zumbach, Switzerland Provided in all three rolling lines
84-mtr long cooling bed,
facilities for cutting to length
with cold shear & Layering
Disc saws with online Abrasiveas well as Metallic Discs,automatic packing facilities
Danieli Morgardshammer,
Italy
Ensures clean and square cutting of the bar ends, automatic
counting, bundling, tying, weighing and collecting facilities.
Latest generation, 8 - stand
high speed block and 4-stand finishing Twin Module Block (TMB) (speed up to 115 mps).
Danieli Morgardshammer,
Italy
Finishing rolling of the entire wire rod range will be performed at
the TMB unit, granting high operational flexibility and high yield
for the Mill.
Coil cooling line will be made
up of two Garret coilers and
walking beam conveyor fitted
with fans and hoods
Danieli Morgardshammer,
Italy
Ensures controlled cooling of rolled products.
Coil and bar handling / tying / labeling / marking system Sund Birsta, Sweden This automatic handling and packing system eliminates multi
handling by traditional FLT/Cranes thereby eliminating the
chances of surface damages during handling.
Online Water Cooling Boxes for low temperature rolling (LTR) Danieli Morgardshammer,
Italy
The LTR system can provide high mechanical & metallurgical
characteristics to the finished products, obtained directly from the
mill avoiding or minimizing down stream heat treatment needs.
High Pressure High Speed
Descaler
Danieli Morgardshammer,
Italy
The high speed, high pressure de scaling process will avoid any
spot cooling of the corner, remove scales from all four billet
surfaces thus improving the surface quality of the finished
products. This would also minimize temperature drops between
head and tail of the bar
No-twist 18-Pass Continuous
Rolling Mill with housingless
stands of Horizontal/Vertical
configuration
Danieli Morgardshammer,
Italy
The rolling units of this ultra modern continuous mill have double
support - housing less "cartridge" type stands, featuring sound
rigidity.
An unique facility for Quick Changing of roll stands for the last six
stands and Quick Groove changing by stand shifting is available to
minimize set up time. A Robotized equipment is also available in
workshop for stand set-up facilitation.
Level-2 automation Danieli Morgardshammer,
Italy
Advanced automatic process control system with Level-2
automation system
Kocks Reducing and Sizing
Block four stand three rolls
technology
KOCKS, Germany For the first time in India, this state-of-the-art technology will
deliver finished products with exceptionally close tolerance. Finish
rolling of the entire range of Bars and Bars in Coil Line is
performed by Kocks Block which gives ¼ DIN Tolerance
Online Dimension Measuring
system
Zumbach, Switzerland Provided in all three rolling lines
84-mtr long cooling bed,
facilities for cutting to length
with cold shear & Layering
Disc saws with online Abrasiveas well as Metallic Discs,automatic packing facilities
Danieli Morgardshammer,
Italy
Ensures clean and square cutting of the bar ends, automatic
counting, bundling, tying, weighing and collecting facilities.
Latest generation, 8 - stand
high speed block and 4-stand finishing Twin Module Block (TMB) (speed up to 115 mps).
Danieli Morgardshammer,
Italy
Finishing rolling of the entire wire rod range will be performed at
the TMB unit, granting high operational flexibility and high yield
for the Mill.
Coil cooling line will be made
up of two Garret coilers and
walking beam conveyor fitted
with fans and hoods
Danieli Morgardshammer,
Italy
Ensures controlled cooling of rolled products.
Coil and bar handling / tying / labeling / marking system Sund Birsta, Sweden This automatic handling and packing system eliminates multi
handling by traditional FLT/Cranes thereby eliminating the
chances of surface damages during handling.
Online Water Cooling Boxes for low temperature rolling (LTR) Danieli Morgardshammer,
Italy
The LTR system can provide high mechanical & metallurgical
characteristics to the finished products, obtained directly from the
mill avoiding or minimizing down stream heat treatment needs.